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King quad struggling

113 views 14 replies 6 participants last post by  PilotJet  
#1 ·
I have a 1991 king quad 300. The fuel was left on for an extended period of time and drained into the crank case. The kids rode it until it began to smoke and then towed it home. It ran perfect before this.

I drained and refilled the oil, and I cleaned the carb just because it had been awhile. I checked the compression (105 psi without throttle, 175 psi with throttle open). It’s starts up, and idles fairly decent, and will even rev up with 80% throttle response. But when I try to drive it, it is weak but will drive for about 10 seconds then tries to die. It will still idle, but barely.

I can see the fuel pump is pumping in the clear fuel filter. A new spark plug became fouled very quickly.

I have redone the carb 4 times! Replaced the spark plug and air filter. Nothing changes. I love this old quad. Any help getting her back up and running would be greatly appreciated!
 
#2 ·
If you can, get a bore scope and look down the spark plug hole. I'm going to guess that the rings are messed up. Yes, it can still have good compression, but as soon as it has to produce power the rings don't do anything and you lose compression.
 
#8 · (Edited)
Looking into the cylinder with a bore scope is not terrible idea but unless its seriously scored its going to be hard to tell the difference between normal wear and damage. If the fuel washed down the cylinder there should be massive scoring all around the cylinder and not just focused in a few smaller places. Does the engine crank over ok? If so then I wouldn't be too concerned about the bearings. Hopefully you don't have to go into the engine to that degree, kind of a bitch with the way the engine is designed. If you want to get a better idea of the condition of the engine get a leak down tester and check the health of the engine. If it passes I would focus on the carb. The carb float needle should keep the carb from flooding. If you had a flooded engine the float got stuck open and the overflow didn't operate properly either or it would have ended up on the floor also. You still might have an issue. An overfilled bowl will cause a rich condition. Rough idle when warm, stalling and weak feel. Best thing would be to get a good rebuild kit either OEM parts or Shindy and replace all the parts then put it back to stock settings. Don't mess with All Balls junk or Amazon cheap Chinese parts. I'm not sure how experienced you are but make sure to pay attention to the Pilot Screw, I didn't look it up but if its a fuel screw it's going to have a very small washer and o ring on the bottom of the screw which easily get lost when cleaning and forgotten if your not looking for them.
 
#9 ·
Thank you for the very thoughtful reply. I did buy a cheap Chinese carb kit, however, it was running quite well before the fuel oil condition. I have put all the OEM parts back in the carb with no performance changes. I will definitely have time to try the bore scope in the morning. But it sounds like leak down test is really the more helpful info. I need to get a leak down tester. It won’t be the first time I’ve needed one, so definitely just need to spend the money. Thanks again for the direction.
 
#10 ·
Just a note regarding the leak down test. These small engines often want to rotate when you put air pressure in the cylinder. Make sure you have a friend or a breaker bar in position to keep the engine from moving from TDC. Another thing, a trick to polishing up the float needle seat is to use a q-tip in a drill with brasso polish on it to polish up the seat for a good seal.
 
#11 ·
Image

Had a chance to run the bore scope. I attached some photos. Not what I expected to see. All the cylinder marks seems to be sort of biased, rather than linear like I have seen before. I’d like to hear you all’s thoughts.

also, I noticed that the aftermarket seat in still in the carb, so I am going to pull that out and swap the old one back in and check the float. Meanwhile, unless you all tell me the photos are indicative of a diagnosis, then I’ll run out and get a leak down test kit
Image

Image
 
#13 ·
So, I have never done a leak down test before, but I bought some otc gauges, moved the piston to TDC on compression stroke. The left gauge showed about 98 psi and the right showed 96. Note: I did try this same excercise on the opposite TDC and it held almost no pressure. So is my assessment that the rings and valves are doing excellent correct?

any suggestions on where to go from here?
 
#15 ·
So, I have never done a leak down test before, but I bought some otc gauges, moved the piston to TDC on compression stroke. The left gauge showed about 98 psi and the right showed 96. Note: I did try this same excercise on the opposite TDC and it held almost no pressure. So is my assessment that the rings and valves are doing excellent correct?

any suggestions on where to go from here?
Looking at the scope pics (nice cross hatching) and the compression numbers, I dont think your problems are from the top end. I think rfoster is correct in assessing the problem may be with the carb. Hopefully terrymoore is wrong and you wont need a motor rebuild.