Suzuki Vinson 500 front differential cracked - Suzuki ATV Forum
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post #1 of 4 Old 08-12-2019, 12:37 PM Thread Starter
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Suzuki Vinson 500 front differential cracked

I bought the 2004 ATV for $1.4K, runs and starts up well, changed the oils and bought new tires. The problem is that the front differential case is cracked, there is a hole at the top and the bottom screw is missing. I wanted to use the ATV for camping this weekend and will fix it after. (A used front diff on eBay is about $250) Is it possible in the meantime to patch the cracks with JD weld, and use the ATV as 2WD or would I ruin it more? This is my first ATV so I'm learning.
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post #2 of 4 Old 08-12-2019, 03:42 PM
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Yeah I don't see why it would hurt. The damage is already done. JB weld it up and fill with engine oil
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post #3 of 4 Old 08-12-2019, 05:31 PM
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Suzuki Vinson 500 front differential cracked

I wouldn’t use engine oil in the front diff unless the engine and front diff utilize the same oil. Otherwise, utilize a hypoid gear oil, 80/90.


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post #4 of 4 Old 08-17-2019, 08:59 AM
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I second the hypoid oil. You will eventually need it anyway if you plan to switch out the diff. O use Bel Ray gear saver 80w-90 on my 07. Works great.
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